In many cases, it is costeffective to refurbish an expensive, damaged part rather than purchase a. For creating refurbishment order for material, you should have 3 valuation types for material, e. This process starts with to bring the defective material to stock maintenance order created with. The r3 plant maintenance pm application component provides you with a comprehensive software solution. Steps for creating a refurbishment order in sap pm choose logistics plant maintenance maintenance processing order create special refurbishment order.
In the sap r3 system, the work order process typically consists of the following steps. After completing the planning activities, you release the refurbishment order, which means that the work in the order can start. Support of customers as a soldto party by means of a partner function and partner tab page in the refurbishment order. Master data functional location create, change, display work centre create, change, display task lists measuring points bill of materials maintenance planning single item plans multiple. Every time, it is not possible to purchase costly spare and especially if it can be refurbished. Answerno such special requirement generaly on spare parts,mro we do the refurbishment but no special additional material master rqeuiremnent. We also provide case studies for sap pm online training. We provide you with your recorded session for further reference. Additional movement types to support the twostep transfer of rotables. You use the refurbishment order to contract a work center to restore a certain number of faulty repairable spares to full working order at a certain date. Karakteristik order yang menggunakan tipe refurbishment order adalah perbaikan terhadap objek yang rusak malfunction dengan cara melepaskan objek tersebut dari functional location terlebih dahulu, kemudian menggantikan objek yang dilepas tersebut dengan sparenya jika memang ada objek penggantinya.
Concept of actual cost calculations in refurbishment order. Sap refurbishment process tutorial free sap pm training. What should companies know about the refurbishment process in. Mro departments can use refurbishment orders to trigger the repair of these components. The sap refurbishment process is triggered when an equipment breakdown occurs. Reading sample in the selection from this book, youll get information on the different maintenance functions that are often used. Refurbishment order in sap pm pdf in addition to the functions for plant maintenance, functions from inventory management and materials planning are also used for the refurbishment of repairable. Sap pm tutorials plant maintenance module training materials.
The work order process in sap pm tutorial 25 april 2020. Sap pm refurbishment order free download as pdf file. Use you use the refurbishment order to contract a work center to restore a certain number of faulty repairable spares to full working order at a certain date. It identify, document and correct failures and degradation of any assets for which they have responsibility. A breakdown order to replace the damaged equipment is created. How to add the counter plan and strategy plan in a single maintenance plan. The refurbishment of repairable spares is important for industries like process industries, mass production, etc. Feb 21, 2016 sap pm configuration document page 161 of 205 then save define documentation for the goods movements for order menu path. Answer no problem you an create your own refurbishment order type. This user guide is intended to teach you how to navigate within the sap plant maintenance module, show you how to manage maintenance planning, notifications and order procedures within system.
Refurbishment orders in plant maintenance pm have been enhanced by the following. Sap pm tutorial sap plant maintenance training tutorials sap pm tutorial sap pm module is one of the important functional module of sap, that helps an organization for inspections, preventive maintenance, repair activities, maintenance planning and other measurements activities by using measurement organization. Mar 27, 2017 what should companies know about the refurbishment process in sap pm. Transaction for work order list editing display multi level me21.
What should companies know about the refurbishment process. The planned order provides the quantity and dates for the refurbishment order. Jan 22, 2020 sap pm interview questions for freshers experienced. Refurbishment order sap library plant maintenance pm. Which material is going to be used for these kind of. Repair hinge on door repr renovation charged out example. Material needs to be created with three valuation types. With the ebite, configure orders and order processing in sap plant maintenance sap pm, also known as sap enterprise asset management sap eam. The work order process in sap pm the work order process in sap pm courses with reference manuals and examples pdf.
Withdrawal of rotables to be refurbished from the warehouse. Cost incurred is maintenance is reflected separately. Sap pm is erp for maintenance operations carried in the industry. Sap r3 pm work order the maintenance activities in the sap system are done with work order and notification. Jul 14, 2017 welcome to our sap refurbishment order tutorial as part of our sap pm course. Sap refurbishment process pdf the refurbishment of repairable spares is important for companies, for which system availability is a critical factor for example, the process industry. Choose logistics plant maintenance maintenance processing order create. Go to quantities, enter the total number of repairable spares.
The initial screen appears for creating refurbishment orders. Process name mode process descriptionremarks gap yn remarks 8. In many cases, it is costeffective to refurbish an expensive, damaged part rather than purchase a new one. Sap pm systems science information technology management. Use ie4n for refurbishment order use ie4n for refurbishment order. Because my client just had taked out of testing sap environment. For all file types that you want to use in sap eam e.
Plan specific refurbishment of repairs by creating planned orders in material requirements planning mrp. An sap refurbishment order is a special order, used for the refurbishment of repairable spares. I wanted to use ie4n for refurbishment order but i dont know how does it work, did anybody knows how to do it, and what is the advantages of doing it. It is very interesting if trying to get some specific data. I find the following picture of relationship between sap pm tables with keys and relations. The steps regarding refurbishment order the steps regarding refurbishment order. Sap refurbishment order tutorial free sap pm training erproof. This tutorial will walk you through the lifecycle of a refurbishment order. The refurbishment process is important for companies where system availability is a critical factor. Refurbishment saves costs over purchasing new components. Walk through steps for customizing order types, material planning, capacity planning, and more.
Refurbishment order is very much like other maintenance order except that it is always settled to a material instead of to a cost center. Sap plant maintenance books sap pm books certification, interview questions and configuration. Stock determination in pmcs orders to withdraw material for goods issue and stock transfer. Feb 15, 2017 sap plantmaintenance pm businessblueprintbbp2 1. Sap pm plant maintenance is a functional module which handles the maintaining of equipments and enables efficient planning of production and generation schedules and provides interfaces to process control and scada systems. Check this post for sap pm main tables and sap equipment tables main list of equipment tables in sap sap pm tables relationship pdf.
The work order is the cost collector and in the notification the technical history will be saved. However, refurbishment orders will keep your inventory value correct and maintain complete tracking and history of the work performed on the asset. Jun 16, 2015 sap pm main tcodes regroups the main used transaction in sap pm of course, it will depend on you use of pm. Dec 09, 2015 gu sap s4h refurbishment of repairable spares integration between sap pm and sap mm duration. Transaction for goods receipt for refurbishment r4 onwards ip02. Refurbishment is defined as the process of repairing spare parts and returning the spare parts to the warehouse or to the equipment. Display img plant maintenance and customer service maintenance and service processing maintenance and service orders functions and settings for order types goods movements for order define documentation for goods.
How is the refurbishment process mapped in the sap pm. Sap refurbishment order tutorial free sap pm training. The r3 plant maintenance pm application component provides you with a comprehensive software. Gu sap s4h refurbishment of repairable spares integration between sap pm and sap mm duration. In the case of a refurbishment work order, the cost of performing the work can. Streamlines the maintenance operations in the organization.
Pm order types exists in sap pm plant maintenance, how many types of pm order exists. Sap plantmaintenancepmbusinessblueprintbbp2 slideshare. Sap pm tutorial sap plant maintenance training tutorials. Sap pm training manual sap materials, documents, tutorials.
We do schedule the sessions based upon your comfort by our highly qualified trainers and real time experts. Sap pm refurbishment order computing technology scribd. How can we assign measuring points to a strategy plan like compressor running hrs. Pdf sap pm tutorial karl nigge guzman lizarme academia. Refurbishment process in plant maintenance free download as. Steps for creating a refurbishment order in sap pm. External refurbishment process for repairable spares. You will learn how to create, withdraw from, confirm costs, receive and settle a refurbishment order. Maintenance activities carried on the equipments are traced separately. Plant maintenance pm sap ag displaying of production resourcestools 20 april 2001 displaying of production resourcestools technical name. I have 3 spindles in stock inventory all worth 30k, i check one out to a machine and the 30k is charged to the machine, when the old spindle comes back it only cost 8k to repair. Qa32 will be useful if you want to record some inspection results on the equipment which has been refurbished.
The main sap pm tables relationship diagram pdf sap4tech. With configuration changes and individual requirements, the process actually implemented may differ somewhat from the process as listed above. Refurbishment order is represented by pm04 and linked with. And if purchase requisition is created through refurbishment order, then order needs to be teco, settled and closed. Bonn boston karl liebstuckel plant maintenance with sap practical guide 929. Sap pm main tcodes regroups the main used transaction in sap pm of course, it will depend on you use of pm. The formulas are on the same line as the formula that you create for work center. It is the first field in the components tab of a maintenance order. Vedanta alumina limited plant maintenance page 1 of 1 sap ecc 5. As part of our free sap pm training, this tutorial introduces the flow and explains the steps of the refurbishment process. Please follow below spro steps for setting settlement of refurbishment 1 plant maintenance and customer service maintenance and service processing basic settings general order settlement maintain allocation structure 2 plant maintenance and customer service maintenance and service processing basic settings general. Whether you know it as plant maintenance or asset management, this is the only guide you need to set it up in sap s4hana. Transaction for goods receipt for refurbishment r4 onwards.
Very in depth course material with real time scenarios for each topic with its solutions for sap pm online trainings. The work steps needed for a repair can be planned in it manually or with a task list as. In the case of a refurbishment work order, the cost of performing the work can optionally be settled to the materials being refurbished. Item number refers to the number not material number to identify the material component that is to be used for an operation in the maintenance order. You can define a refurbishment order as maintenance order by which you can execute the process of refurbishing dam. What should companies know about the refurbishment process in sap pm. The order use for repairable spares combination of material and serial number, for which an equipment master record can also be created. Jun 16, 2015 check this post for sap pm main tables and sap equipment tables main list of equipment tables in sap sap pm tables relationship pdf. Heres a detailed look at the steps youll need to take. To map the refurbishment maintenance order and safety cycles for maintenance following inputs are required. Vedanta alumina limited plant maintenance page 56 of 56 sap ecc 5. Creating and executing a refurbishment order is more laborintensive than normal work order types. What is the use of item number in maintenance order.
There is any problem in not using the standard pm04. Refurbishment process in plant maintenance business process. A refurbishment order iw81 differs from other order types in many ways. The first, i want to take this equipment to warehouse using gr. Calibration order and pm integration with quality management. Refurbishment is a process to repair those repairable spare part, then return that spare part back to the equipment, or to warehouse.
Latest developments in sap services and asset management. Stock determination to withdraw material for goods issue and stock transfer. Sap plant maintenance enables a great degree of visibility and financial control over the refurbishment process. Kristina gordon is sap pm leader, dupont protective solutions business, and sap wmp champion. Order process in sap pm courses with reference manuals and examples pdf. Priority codes defines time period to complete a repair. The first list of sap plaint maintenance transaction codes will be for the sap pm maintenance plan. The sap system tends to split work order processing into two paths. Jul, 2016 plant maintenance is an important service function of an efficient production system and for doing so, spares should be available for breakdown or corrective or preventive maintenance. And important reason for doing with refurbishment option is cost.
A special order, which you use for the refurbishment of repairable spares, and for which the order type must be specially selected. When required, you convert these planned orders into refurbishment orders pm to start the refurbishment process. Sap pm warranty claim processing warranty claim processing function in plant maintenance is used to handle large number of claims automatically. Sap plaint maintenance transaction codes will be classified by categories in this article. I have 3 spindles in stock inventory all worth 30k, i check one out to a machine and the 30k is charged to the machine. Overall steps to be configured with respect to pdf 19. Start by planning your plant maintenance implementation, and then jump into configuring the organizational structure and systemwide functions. Enter the required data and click the continue button at the top. The work order process in sap pm tutorial 26 february 2020. Configure order processing in sap plant maintenance.
1289 1166 998 41 1608 1301 1330 1341 361 46 401 819 430 530 520 194 941 1241 1604 191 837 602 477 1370 1490 1178 753 375 766 1554 1504 396 1247 1195 642 1073 689 268 1278 1373 1494 992 477 146 1299